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60Khz Ultrasonic soldering iron equipment for soldering copper

short description:

short description:

These devices, either hand or machine held, employ an ultrasonically vibrating heater iron tip to vibrate a molten solder layer. In these u/s soldering irons, piezoelectric crystals are mounted in the handle of such devices and are coupled to axially vibrate metal horns with integrated (machined) solder tips. The horns/solder tips typically pass through a heater cartridge or have wound resistively heated wires near the solder iron tip. This design assures that the horn/solder tip is vibrated at ultrasonic frequencies, typically from 20 – 60 kHz. Commercial units have a control console that controls the power for ultrasonics (10 – 50W) and heating power with temperature controls for controlling solder tip temperatures. The images below show some typical units and soldering iron tip configurations.


  • Frequency: 60Khz
  • Power: 100w
  • Temperature Range: 150 ~ 400 °C
  • Power Supply: 220V / 50-60 Hz
  • Size: 250(W) X 310(L) X 135(H) Mm
  • Feature: Ultrasonic Amplitude Adjustable
  • Iron Handle Length & Diameter:: 190mm / Ø20

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    60Khz Ultrasonic soldering iron equipment for soldering copper


    Parameter

    Model No.RPS-SI60
    Ultrasonic Frequency60Khz
    Maximum Output100 Watt
    Temperature Range150 ~ 400 °C
    Power Supply220V / 50-60 Hz
    Ultrasonic GeneratorSize250(W) x 310(L) x 135(H) mm
    Weight5 Kg
    FeatureUltrasonic Amplitude Adjustable
    Iron Handle Length & Diameter190mm / Ø20
    Avail Soldering MatrialITO Glass, AL, Mo, Cu etc.,

     

    Description

    Ultrasonic soldering is a flux-free soldering method. Compared with traditional soldering methods, it is considered more environmentally friendly. Use vibration and cavitation to remove the surface oxide layer from the welding surface instead of chemical agents.

    Ultrasonic soldering technology is different from ultrasonic plastic welding, which uses vibration to generate heat to melt the connected parts. The principle of ultrasonic soldering is basically the same as that of ultrasonic cleaning. The vibration energy causes cavitation in the water bath or cleaning solvent. The surface of the part immersed in the liquid medium is cleaned by the strong erosion effect of cavitation bubbles.

    In the ultrasonic soldering process, heat from a separate energy source melts the solder before applying vibration energy. Then, the molten solder is used as an acoustic transmission medium for ultrasonic vibration. When high-frequency vibration energy is applied to the molten solder, it causes controlled acoustic cavitation at the tip of the soldering tool to destroy and disperse surface oxides. The cavitation microbubbles burst, clean all surfaces, wet the liquid solder and bond the pure metal.

    Vibration also ensures that there are no voids in the solder joints, and the vibration energy forces the liquid solder to penetrate into the gaps and pores of the substrate. It helps seal parts and increase the surface area to which solder can bond. Ultrasonic vibration can also squeeze bubbles out of liquid solder, so this method makes solder joints suitable for applications in high vacuum where sealing is required.

    Ultrasonic soldering allows the connection of different materials and can be used for materials that are difficult to solder by conventional methods. Since no flux is required, users can save the time and cost of cleaning flux residues, while reducing corrosion and improving the durability of solder joints.

    The ultrasonic soldering method can be conveniently used for manual welding with the help of a handheld ultrasonic electric soldering iron equipment, or it can be grafted to an ultrasonic welding machine and assembly line for use.

     

    Application

    Glass jewelry manufacturing
    Optical glasses coating/metallization
    Making electrodes on glass and ceramic plates
    Welding of heating contacts on the rear window of a car
    Welding superconductors, components, ceramic accessories
    Vacuum sealing of glass tube, bonding of hardware accessories
    Sealing of optical glass fiber (metal ferrule bonding)
    The electrode is bonded to the front/back contact of the solar cell (crystalline, thin film)
    Bonding leads (dots) in metallic glass, liquid crystal glass, crystal oscillator, hybrid integrated circuit

     

    Basic welding method

    When coating glass, ceramic or metal oxide with Cerasolzer solder, sufficient contact between the solder and the substrate must be maintained, and small bubbles existing in the boundary area between the substrate surface and the soft solder must be eliminated by friction. Ultrasonic vibration eliminates the air layer in a very short time, thereby forming a continuous solder joint without bubbles in the boundary area. If the substrate has high heat absorption, an auxiliary heat source, such as a hot plate, should be used to maintain proper welding conditions.

    The most appropriate way is to apply Cerasolzer on a transparent glass slide, the reverse side of which is the correctly established boundary zone, which looks like the reflective surface of a mirror.

     

    60Khz Ultrasonic soldering iron equipment for Soldering Copper Wire on Glass 0


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  • Q1.What kind material of the horn?

    A. Titanium alloy, we also customized aluminum hom for customer before.

    Q2.What’s the time of delivery?

    A. For Conventional hom, 3 days, for customized hom 7 work days.

    Q3.Does ultrasonic extraction also require the addition of a chemical catalyst?

    A. No . but some time need Mechanical stiring.

    Q4.Can the device work continously?

    A. Yes ,it can work 24hours continously.

    Q5.What’s the Processing capacity of one set ultrasonic extraction equipment?

    A. Different hor different Processing capacity, for 2000W Nine section whip horm can dealing 2L~10Lmin.

    Q6.What’s the warranty of your sonicator equipment?

    A. All equipment one year warranty.

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