Uracyarwana ningingo zinangiye zinangira, ibikoresho bishyushya, hamwe nu mwobo usa nkuwakozwe ninkwavu zifunze amaso? Ultrasonic vs gucukura bisanzwe byumvikana neza, ariko urashaka gukata neza utarize kubikoresho byacitse.
Iyi ngingo isobanura uburyo gucukura ultrasonic bigabanya kwambara ibikoresho, kunoza neza, no gukoresha ibikoresho bikomeye kuruta uburyo bwa gakondo, ukoresheje imibare nyayo ya laboratoire hamwe nibizamini byinganda. Kubimenyetso byimbitse byubuhanga, rebaRaporo yo gucukura ultrasonic NASA.
Amahame shingiro: Uburyo Ultrasonic nuburyo busanzwe bwo gucukura butandukanye
Ultrasonic gucukura ikoresha hejuru - yinyeganyeza yinshyi hamwe na abrasive slurry, mugihe ubucukuzi busanzwe bushingira kumurongo uhoraho no gukata imbaraga ziva mubikoresho.
Ubwo buryo bwombi bukuraho ibikoresho, ariko bikora muburyo butandukanye bwo kwambara ibikoresho, ubushyuhe bwubaka - hejuru, hamwe nubwiza bwigice, cyane cyane mubikoresho bikomeye kandi byoroshye.
1. Ihame ryakazi rya Ultrasonic
Gucukura Ultrasonic bihindura ingufu z'amashanyarazi muri 20-40 kHz yinyeganyeza. Igikoresho cyo kunyeganyega hamwe na abrasive slurry chip kure ibikoresho hamwe nimbaraga nke zo gukata.
- Nibyiza kubirahuri, ububumbyi, amabuye y'agaciro, hamwe nibigize
- Ubushyuhe buke cyane no guhangayikishwa nakazi
2. Ihame ryakazi ryo gucukura bisanzwe
Imyitozo isanzwe ikoresha kuzenguruka bito kugirango ikata ibikoresho. Gukora chip biterwa nigikoresho cya geometrie, umuvuduko, nigipimo cyibiryo.
- Ibyiza kubyuma na plastiki
- Imbaraga zo hejuru hamwe nubushyuhe bwo guterana
3. Ibikoresho n'ibikoresho bitandukanye
Sisitemu ya Ultrasonic ikenera generator, transducer, booster, n'ihembe, bisa na a20Khz Branson transducer 803 kuri 8700 imashini yo gusudira ultrasonic.
- Ibisanzwe ikoresha imashini isanzwe ya drill cyangwa CNC izunguruka
- Ibikoresho bya Ultrasonic birashobora kuba bito nyamara birasobanutse neza
4. Imbaraga, Ubushyuhe, nimyitwarire ya Stress
Ultrasonic gucukura ikoresha ingaruka micro - gukata, bityo gukata imbaraga na burrs biguma hasi. Ubucukuzi busanzwe bukoresha kogosha, kubaka imbaraga nubushyuhe.
- Ultrasonic: nziza kubice bito, byoroshye
- Ibisanzwe: byihuse kumyuma ihindagurika hamwe no gukonjesha neza
Compar Kugereranya imikorere: Igipimo cyo Gukuraho Ibikoresho, Ukuri, na Surface Kurangiza
Ibipimo ngenderwaho birimo igipimo cyo kuvanaho ibintu (MRR), uburinganire bwuzuye, uburinganire bwubutaka, ubuzima bwibikoresho, hamwe no gusubiramo ibyuma, ububumbyi, hamwe nibigize.
Guhitamo neza biterwa nintego yawe: kuvanaho ibicuruzwa byihuse, ubunyangamugayo buhanitse, cyangwa hejuru yo hejuru kurangiza ukoresheje ibikoresho bike.
1. Igipimo cyo Gukuraho Ibikoresho (MRR)
Gucukura bisanzwe mubisanzwe bitanga MRR murwego rwo hejuru. Ultrasonic gucukura biratinda ariko birahamye mubikoresho bikomeye cyangwa byoroshye.
2. Ibipimo Byukuri nubuziranenge bwa Hole
Ultrasonic gucukura ituma imyobo mito igororotse hamwe na taper nkeya na micro ntoya - cyane cyane mubirahuri na ceramique.
| Uburyo | Ubworoherane busanzwe | Burrs |
|---|---|---|
| Ultrasonic | Hejuru | Hasi cyane |
| Ibisanzwe | Hagati | Hagati - hejuru |
3. Ubuso burangire hamwe nubusugire bwuruhande
Gucukura Ultrasonic akenshi bitanga inkuta zoroshye hamwe na chip nkeya na micro - kuvunika, bitezimbere gufunga no kunanirwa mubuzima mubice byoroshye.
4. Kwambara ibikoresho hamwe nuburyo butajegajega
Kunyeganyega no kunyerera bigabanya guhuza mu buryo butaziguye mu gucukura ultrasonic, bityo ibikoresho bikambara buhoro kandi bigabanya impande ndende.
- Ibikoresho bisanzwe biratinda vuba mubutaka bukomeye
- Ultrasonic ituma MRR nukuri bihamye mugihe kirekire
Ibikwiranye nibikoresho: Birakomeye, Bivunaguye, hamwe nibikoresho byose muri buri buryo
Imyitwarire yibikoresho munsi yumutwaro iyobora uburyo bwiza bwo gucukura, cyane cyane kubikomeye, gucikamo ibice, cyangwa fibre - byubatswe.
Guhuza uburyo nibikoresho bitezimbere ubuzima bwigice, bigabanya ibisigazwa, kandi bigabanya ibiciro byo kurangiza.
1. Ibikoresho bikomeye kandi byoroshye (Ikirahure, Ceramics, Carbide)
Gucukura Ultrasonic birahitamo kubera ko bigabanya gucamo no gukata ku nkombe mu gihe hirindwa kwihanganira ibintu mu buryo bworoshye.
- Gukata Microscopique aho kuba ibice binini
- Ibyiza kuri micro - ibyobo nibice bito
2. Ibyuma byangiza kandi bivanze
Ubucukuzi busanzwe bukora neza kubyuma, aluminium, n'umuringa hamwe n'umuvuduko ukwiye, kugaburira, hamwe no gukonjesha.
| Ibikoresho | Uburyo bwiza |
|---|---|
| Icyuma cyoroheje | Ibisanzwe |
| Icyuma gikomeye | Gukomatanya / Ultrasonic ifasha |
3. Ibikoresho byose hamwe
Gucukura Ultrasonic bigabanya gukuramo fibre - gusohoka no gusibanganya muri CFRP, GFRP, na laminates mukugabanya imbaraga zo gusunika no kunyeganyega mubikorwa.
- Isuku yinjira no gusohoka
- Gukora bike no gusiba
Igiciro, Gukoresha Ingufu, no Kubungabunga Ibitekerezo mubikorwa bifatika
Isesengura ryibiciro rigomba kubamo igiciro cyimashini, ibikoresho, gukoresha ingufu, nigihe cyo hasi, ntabwo ari igihe cyizunguruka mumasegonda kuri buri mwobo.
Guhitamo inzira ikosora bigabanya igihe kirekire - igiciro cyigihe kuri buri gice kandi kizamura igihe.
1. Igishoro nigiciro cyo gukora
Imashini za Ultrasonic zitwara amafaranga menshi imbere, ariko zirashobora kuzigama amafaranga aho kumeneka no gusakara ari byinshi hamwe no gucukura bisanzwe.
| Ikintu | Ultrasonic | Ibisanzwe |
|---|---|---|
| Igiciro cyimashini | Hejuru | Hasi |
| Gucamo ibice | Hasi | Hejuru |
2. Gukoresha ingufu
Ultrasonic gucukura akenshi ikoresha ingufu nke mugice cyiza cyarangiye kuko igabanya imirimo no gusiba, nubwo imbaraga zako kanya zisa.
3. Kubungabunga no Gusimbuza ibikoresho
Sisitemu ya Ultrasonic ikenera generator na transducer igenzura, bisa no kwita kuri aDigital Ultrasonic homogenizer hamwe na selile yo gukwirakwiza ultrasonic.
- Uburebure bwigikoresho kirekire kubikoresho bikomeye
- Kugabanya imyenda ya spindle ugereranije nuburemere - gucukura imbaraga
Case Ibikurubikuru byinganda nimpamvu Powersonic ari amahitamo asabwa
Inganda zikoresha gucukura ultrasonic mugihe zisobanutse, ibyangiritse bike, hamwe nubuziranenge buhamye burenze umuvuduko wuburyo busanzwe.
Powersonic ibisubizo bihuza transducers yateye imbere, generator, hamwe nibikoresho byujuje ubuziranenge bwinganda.
1. Ikirahure na Ceramic Electronics
Powersonic ultrasonic dring ituma gukonjesha bito no kugaburira ibyobo mubirahuri na ceramika hamwe nibice bike kandi bikanga kuruta gucukura kera.
2. Ikirere hamwe nogutunganya ibintu
Mubihimbano, ibikoresho bya Powersonic bigabanya gusiba hafi yumwobo wihuta. Imashini zirashobora guhuza ultrasonic gukata no gucukura inzira.
- Ifite akamaro a30khz Ikomeza Ultrasonic Igikoresho cyo Gukata Imashini Imashini Imashini Ultrasonic Gukata IntokiKuri gutema
- Shyigikira isuku, hejuru - ibice byagaciro
3. Kuki uhitamo Powersonic yo gucukura Ultrasonic
Powersonic itanga sisitemu ya ultrasonic, ikomeye nyuma - inkunga yo kugurisha, nibice byageragejwe kumurimo muremure, uhamye.
- Imikorere yizewe kubikoresho bikomeye kandi byoroshye
- Nibyiza bikwiranye na selile zikoresha na robot
Umwanzuro
Ultrasonic gucukura iruta ibikoresho bikomeye, byoroshye, hamwe nibintu bigabanya imbaraga, ubushyuhe, n’ibyangiritse, nubwo bidashobora guhura n’umuvuduko wo gucukura bisanzwe ku byuma byangiza.
Kubirahuri, ububumbyi, hamwe nigiciro kinini cyibintu, Powersonic ultrasonic ibisubizo birashobora kugabanya ibisigazwa, kuzamura ubwiza bwubutaka, no kugabanya igiciro cyose kubice byarangiye.
Ibibazo Bikunze Kubazwa Kumashini ya Ultrasonic
1. Imashini yo gucukura ultrasonic ni iki?
Imashini yo gucukura ultrasonic ikoresha cyane - yinyeganyeza yumurongo, mubisanzwe 20-40 kHz, ihujwe na abrasive slurry kugirango ikureho ibikoresho bifite imbaraga nke zo kugabanya nubushyuhe buke.
2. Ni ryari nahitamo gucukura ultrasonic aho gucukura bisanzwe?
Hitamo gucukura ultrasonic kubirahuri, ububumbyi, amabuye y'agaciro, karbide, hamwe nibice bitandukanye aho gucukura bisanzwe bitera gucika, gutemagura, cyangwa gusibanganya cyane.
3. Ese gucukura ultrasonic birashobora gukora kubutare?
Nibyo, ariko mubisanzwe bikoreshwa mubice bikomeye cyangwa binini byicyuma, cyangwa bigahuzwa no kuzunguruka nka ultrasonic - ifasha gucukura kugirango ubuzima bwibikoresho burangire.
4. Ese gucukura ultrasonic bikenera ibikoresho byihariye?
Yego. Irakenera generator, transducer, booster, ihembe, kandi akenshi ibikoresho byabugenewe byagenewe kunyeganyega kuri sisitemu yakazi mugihe bigumye bikomeye kandi bihamye.
5. Ese gucukura ultrasonic biroroshye kwinjiza mumashanyarazi?
Imashini ya ultrasonic igezweho irashobora gushira kumashini ya CNC cyangwa robot, bigatuma guhuza imirongo ikora kandi byinshi - inzira yo guca intambwe muburyo butaziguye.