Ultrasonic Welding Horn

High Quality TC4 15khz Titanium welding horn for ultrasonic welding 20khz

short description:

short description:


  • Material: Titanium Alloy
  • Frequency: 20khz
  • Dimension: 330*20mm
  • Connect Screw: 1/2-20unf
  • :

    Product Detail
    FAQ
    Product Tags

    high quality TC4 15khz Titanium welding horn for ultrasonic welding

    Why choose Titanium for ultrasonic horn?

    TC4 titanium alloy descriptionIntensityAfter solid solution strengthening treatment of TC4 material, the strength does not increase much, namely 1100MPa, and the strength is generally 900MPa in the annealed state.

    Thermal expansion coefficientTC4 titanium alloy has a series of advantages such as excellent corrosion resistance, low density, high specific strength, good toughness and weldability.

    Mechanical propertiesTensile strength σb / MPa≥895, prescribed residual elongation stress σr0.2 / MPa≥825, elongation δ5 (%) ≥10, section shrinkage ψ (%) ≥25chemical compositionTC4 contains the balance of titanium (Ti), iron (Fe) ≤ 0.30, carbon (C) ≤ 0.10, nitrogen (N) ≤ 500.05, hydrogen (H) ≤ 0.015, oxygen (0) ≤ 0.20, and aluminum (AI) 5.5 ~ 6.8, Vanadium(V) 3.5 ~ 4.5

    density4.5 (g / cm3) Working temperature -100 ~ 550 (° C)

    Thermal conductivityThe thermal conductivity is 1/5 of iron and 1/10 of aluminum. The thermal conductivity of TC4 is 1 = 7.955W / mK.

    Titanium alloy TC4 is an extremely important lightweight structural material, which has very important application value and broad application prospects in the fields of petroleum, aviation, aerospace, vehicle engineering, biomedical engineering and other fields.

    Parameter:

    Please check our horn dimension as follows:

    15k rectangle hornSteelAluminum alloyTitanium alloy
    Length(mm)width(mm)length(mm)width(mm)length(mm)width(mm)
    9012-307012-307020-30
    12012-308012-309020-30
    15512-309012-3015520-30
    21020-3012015-3018020-30
    27020-3016015-3021020-30
    32020-3021015-3027020-30
    27015-30
    32015-30
    35015-30
    15k Circle hornSteelAluminum alloyTitanium alloy
    diameterdiameterdiameter
    303030
    505050
    656565
    7575
    8585
    9090
    20krectangle hornSteelAluminum alloyTitanium alloy
    Length(mm)width(mm)length(mm)width(mm)length(mm)width(mm)
    5015-255010-259010-25
    6015-255510-259510-25
    6515-256010-2510010-25
    7015-257010-2511510-25
    9015-259010-2512010-25
    9515-259510-2514010-25
    11515-2511515-2516010-25
    15515-2517515-2517510-25
    17515-2520015-2520010-25
    20015-2521015-2521010-25
    21015-2527015-2527010-25
    27015-2530015-2530010-25
    20k circle hornsteelAluminum alloyTitanium alloy
    diameterdiameterdiameter
    302020
    353535
    404040
    454545
    505050
    545454
    656565
    75

    The ultrasonic horn is an important component of the ultrasonic vibration system. The main function is to amplify the mass displacement or velocity of the mechanical vibration and concentrate the ultrasonic energy on a small area.
    The main function of the ultrasonic horn is to change the amplitude of the transducer (generally increase), increase the vibration ratio, improve the efficiency, improve the mechanical quality factor, enhance the heat resistance, expand the temperature range, and extend the use of the transducer life. The ultrasonic transducer adjusts the load matching between the transducer and the ultrasonic tool head by installing an ultrasonic horn, which reduces the resonance impedance and makes it work at the resonance frequency to improve the electro-acoustic conversion efficiency, thereby effectively reducing the ultrasonic wave exchange, and increasing the service life.
    The design shape of the ultrasonic horn (ultrasonic horn) differs depending on the application of the ultrasonic wave. Generally, the horn are divided into a rod shape, a step shape, a truncated cone shape, an exponential shape, a catenary shape, a Gauss shape, a composite shape and the like.

    Scope of application
    Ultrasonic horns are widely used in chemical, petroleum, plastic welding, metal welding, drilling, turning, cleaning, machining and many other fields.

    Why RPS-SONIC HORN:

    1. Every horn will be designed by FEA system , so that to confirm theEnd face of the ultrasonic horn with uniform force

    2. All ultrasonic horns with three months warranty.

    3. Specialized in high power ultrasonic for more than ten years

    4. Every ultrasonic hornwith 24hours old testing before shipment.

    5. Good packing, no packing problem during the 10 years exporting business.

    6. Every customer will get purchase records and there are certain rewards after accumulation

    Service and shipment

    • Warranty one year for transducer.
    • You can contact us for technical inquiry any time.
    • We supply OEM service for oversea customer, also will keep Confidentiality for our customers.
    • We supply customized products service for small quantity also.
    • Shipment by FED-EX /DHL/UPS/TNT

    Low DensityTitanium Welding Horn High Specific StrengthTC4 0


  • Previous:
  • Next:


  • Previous:
  • Next:
  • Q1.What kind material of the horn?

    A. Titanium alloy, we also customized aluminum hom for customer before.

    Q2.What’s the time of delivery?

    A. For Conventional hom, 3 days, for customized hom 7 work days.

    Q3.Does ultrasonic extraction also require the addition of a chemical catalyst?

    A. No . but some time need Mechanical stiring.

    Q4.Can the device work continously?

    A. Yes ,it can work 24hours continously.

    Q5.What’s the Processing capacity of one set ultrasonic extraction equipment?

    A. Different hor different Processing capacity, for 2000W Nine section whip horm can dealing 2L~10Lmin.

    Q6.What’s the warranty of your sonicator equipment?

    A. All equipment one year warranty.

  • Ultrasonic horn
  • Ultrasonic Horn Design
  • Ultrasonic Horn Design Software
  • Ultrasonic Transducer Horn
  • Ultrasonic Welding Horn Design
  • Ultrasonic Welding Horns
  • ultrasonic welding machine
  • Leave Your Message