Umshini wokuhlunga we-Ultrasonic finger welding: Ubuchwepheshe obusebenzayo be-welding busiza ukuthuthukisa imboni ye-filltration

Ekwenzeni izinsiza zanamuhla ze-FILTRATION EMPTION, ukukhiqizwa kokubekwa uphawu kwezinto zokuhlunga kunquma ngqo ikhwalithi yomkhiqizo nokuphepha. Izinqubo ze-welding zendabuko zivame ukubhekana nezinkinga ezinjengezibuko ezikhululekile, ukuqhekeka kanye nokusebenza kahle kokukhiqiza okuphansi. Imishini yokuhlunga ye-Ultrasonic finger ye-Welding, ngokusebenza kwayo okuphezulu, ukunemba, kanye nezinzuzo ezinobungani bemvelo, kancane kancane kube imishini eyisisekelo ekukhiqizweni kwe-Filter Oment. Lo mbhalo uzokuhlaziya ngokuphelele le mishini ebucayi kusuka ekubukeni komgomo wawo wokusebenza, izinzuzo zobuchwepheshe, izimo zohlelo lokusebenza, nokukhethwa kanye nokunakekelwa.

I. Umgomo Wokusebenza: Okuphezulu - Ukudlidliza imvamisa kufezekisa ama-molecular - Izinga le-Welding

Umgomo oyisisekelo womshini wokuhlunga we-ultrasonic finger welding iwukusebenzisa okuphezulu - Imvamisa i-mechanical gench vivition energy ukukhiqiza amazinga okushisa aphezulu asheshayo ezingxenyeni ze-Filter element's welded (ngokuvamile izinto zepulasitiki ezifana ne-PP kanye ne-pet). Inqubo ethile ingahlukaniswa izigaba ezintathu:

1. Ukudluliswa kwamandla Lesi siginali siguqulwe saba ukudlidliza okwenziwe ngomshini nge-transducer, kukhuliswe ngophondo, futhi kwadluliselwa ekhanda le-welding.

2. Ukushisa kweNdlunkulu

3. Ukupholisa nokuqina: ngaphansi kwesenzo esiqhubekayo sengcindezi esethiwe, ungqimba oluncibilikisiwe ngokushesha ukupholisa futhi luzuze, ukuzuza isibani esiqinile phakathi kwesizinda se-Filter element kanye nokuphela kwesikrini, naphakathi kwesikrini sokuhlunga nohlaka. Amandla we-Weld angafinyelela kuma-85% - ama-95% amandla okuqala ezibonakalayo. Uma kuqhathaniswa ne-welding eshisayo ye-holting eshisayo ye-walding kanye ne-adhesive Bonding, i-welding ye-ultrasonic ayidingi ukuhambisa okwengeziwe futhi kunikeza umjikelezo owengeziwe we-welding (i-weld eyodwa kuphela), ngokuyisisekelo ukubhekana namabhodlela e-effenenecks kanye nokungcola okuhambisana nezinqubo zendabuko.

II. Izinzuzo zobuchwepheshe obuqine: ukuzivumelanisa nezidingo ezahlukahlukene zokuhlunga okwenziwayo

Ukwemukelwa okusheshayo kwemishini yokuhlunga ye-ultrasonic field element embonini ye-Filtration zivela ezinzuzweni ezine ezicashile ezenzelwe ngqo izici zomkhiqizo we-Filter Element:

● Ukusebenza okuhle kakhulu kokubekwa uphawu: Ngesikhathi senqubo ye-welding, ama-molecule epulasitiki athambekele ngokuphelele, akha uphawu olungenamthungo olungamelana nokuhlolwa kwengcindezelo ka-0.3 - 1.0 MPA. Lokhu kuhlangabezana ngokugcwele izidingo zokubopha uphawu kwezinto zokuhlunga ezisetshenziselwa ukwelashwa kwamanzi kanye nokuhlanzwa komoya, ukuvikela ngempumelelo "ukujikeleza - Izinkinga;

● Ukuvumelana okuqinile: Usekela ukushibilika kwezinhlobonhlobo zezinhlobo zezinto zokuhlunga (ezinjengezihlungi ezibunjiwe, izihlungi ze-mellblown, kanye nezihlungi ze-carbon) nezinto zokwakha, njll, pe, isilwane, i-nylon, njll.). Ngokufaka esikhundleni amakhanda e-welding enziwe ngezifiso, angazivumelanisa nezinto zokuhlunga ngamadayimane ahlukene (20mm - 300mm) nezindawo eziphakeme (50mm - 600mm).

● Okungenzi - Ukuvikelwa okubhubhisayo Lokhu kugwema izinkinga ezinjengokuhlunga kwesikrini sokuhlunga nokuhluleka kwe-carbon ukwehluleka okubangelwa ukufudumeza okushisayo kwendabuko, ukuqinisekisa ukusebenza kwe-Filt Element Filtration.

● Ukuhlanganiswa okuphezulu okuzenzakalelayo: Ukuhlangana komthungo nge-Filter Element Production Lines, kufakwe ukulayisha okuzenzakalelayo, ukuma, ukuhlola kanye nokulayisha amasistimu, ukunika amandla "umuntu oyedwa, umsebenzi omningi wemishini". Uphiko olulodwa lungafinyelela isilinganiso esijwayelekile sokukhiqizwa kwansuku zonke sama-3,000 - izingcezu ezingama-8,000, ukunciphisa kakhulu izindleko zabasebenzi kanye namaphutha wokukhiqiza.

III. Izimo ezijwayelekile zesicelo: ukumboza izidingo zokuhlunga zezimboni eziningi

Imishini yokuhlunga ye-ultrasonic finger welding isetshenzisiwe kumasimu amaningi adinga ukuphakama - ukulungiswa kokunemba. Ukusebenza kwabo okuzinzile kwe-welding kuhlinzeka ukwesekwa okuthembekile kokukhiqiza kuyo yonke imboni ehlukahlukene:

● Imboni Yezokulashwa Kwamanzi: Ekwenziweni kwezinto zokuhlanza amanzi ehlanza amanzi (njengokuhlunga kwe-osmosis ye-RO Revex Osmosis kanye nezihlungi ze-UltrafilTration), zisetshenziselwa ukukhishwa kwama-weld filly time cap to izindlu, zisetshenziselwa ukugeleza kwamahhala ngesikhathi eside - Ukuvimbela ukungcoliswa kwamanzi esibili.

● Imboni yezokwelapha: Ukuhlunga kwe-Medical Infusion kanye nezihlungi ze-Filtration yegazi, inqubo ye-welding ihambisana namazinga okuhlanza ama-GMP, okuholela othulini - Mahhala nephunga - Inqubo yamahhala. Amandla we-Weld ahlangabezana nezidingo zengcindezi yezokwelapha, eqinisekisa ukuphepha kwezokwelapha.

● Imboni yezimoto: Isetshenziselwa izihlungi ze-Welding Automotive Air Isimo sokuhlunga kanye nezihlungi zikaphethiloli. Bangamelana namazinga okushisa aphezulu asukela ku- - 30 ° C kuya ku-120 ° C, futhi ama-welds ahlala ezinzile noma ngaphansi kokudlidliza, ukunweba impilo yenkonzo yezingxenye zezimoto.

● Ukususwa kothuli kwezimboni: Ekwenziweni kwezinto zokuhlunga zesikhwama sePulse, i-welding ye-ultrasonic ivikela isikhwama sokuhlunga ku-cap end. Isivalo sikwazi ukubekezelela ukuphakama - Ingcindezi Backash Airflow bese unciphisa ukuvuza kothuli.