20Khz Double vibrator ultrasonic welding system with digital ultrasonic generator

20Khz Double vibrator ultrasonic welding system with digital ultrasonic generator

Parameter

Description

Ultrasonic welding adopts ultrasonic plastic welding technology, which converts high-frequency electrical energy into mechanical vibration energy through ultrasonic transducers, and then transmits the mechanical vibration energy to the welding head after changing the amplitude through the banner device. When the welding head is close to the surface of the processed product, the ultrasonic wave is automatically generated, and the micro-amplitude high-frequency vibration is made on the surface of the processed product, and the friction with the surface of the processed product is converted into heat, which melts the processed product and then welds it. The welding operation is relatively more perfect for welding, and welding with different effects can be obtained by changing the welding head.

When ultrasonic vibrations hit a material, such as plastic, the molecular chains start to oscillate. Molecules start to move and rub against each other. This produces energy (called frictional heat). For thermoplastic materials, this process causes them to begin to melt. Ultrasonic welding takes advantage of this principle. After a short holding time under additional pressure, the various materials (components) can be welded together at the molecular level in the connection area.

Features

1. Real-time frequency automatic tracking
2. Detachable amplitude modulator
3. Adjustable bottom plate and free level adjustment, simple and convenient mold adjustment
4. Welding mode: time-energy-depth (optional)
5. Amplitude step function
6. The welding amplitude is adjustable from 10% to 100% (1% accuracy)
7. Amplitude compensation
8. Quality management

Application range of ultrasonic welding machine

(1) Welding and cutting of workpieces: such as welding and cutting of stainless steel water tank frames;

(2) Assembly and testing of precision parts: such as assembly and testing of computer case shells;

(3) Medical equipment processing: such as artificial joints, cardiac pacemakers, etc.

4) Production of auto parts, stamping and welding of auto body panels, auto chassis parts, etc.;

5) Production of mechanical parts, punching/trimming/drilling/tapping/reaming/cutting/riveting of mechanical structural parts;

6) Hardware processing, assembly and maintenance of electro-acoustic devices, etc.

Detailed photo

Q1.What kind material of the horn?

A. Titanium alloy, we also customized aluminum hom for customer before.

Q2.What’s the time of delivery?

A. For Conventional hom, 3 days, for customized hom 7 work days.

Q3.Does ultrasonic extraction also require the addition of a chemical catalyst?

A. No . but some time need Mechanical stiring.

Q4.Can the device work continously?

A. Yes ,it can work 24hours continously.

Q5.What’s the Processing capacity of one set ultrasonic extraction equipment?

A. Different hor different Processing capacity, for 2000W Nine section whip horm can dealing 2L~10Lmin.

Q6.What’s the warranty of your sonicator equipment?

A. All equipment one year warranty.