Ultrasonic welding system

RPS-SONIC 15kHz ultrasonic plastic welding machine Servo welding machine

short description:

Ultrasonic welding machines, with their unique advantages of requiring no solder, high efficiency, speed, and cleanliness, are gradually replacing traditional adhesive bonding and hot-melt processes, becoming an indispensable key equipment in many industries such as automotive, electronics, medical, and packaging.
Product Detail
FAQ
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 Parameter

Frequency (khz)

15Khz

Power 4000watt
Generator Digital
Touch screen 10'
Horn material Steel/Aluminum/Titanium
Horn size Customized
Voltage AC220v 50-60Hz
Z-axis accuracy 0.01mm
Working mode Button/External Control Mode


Description

Ultrasonic servo welding machines utilize high-frequency (typically 20kHz or 40kHz) mechanical vibration energy, which is transmitted through the welding head to the interface of the plastic material to be welded. This causes frictional heat to be generated at the interface molecules under the action of high-frequency vibration, resulting in localized melting and welding. Specifically, the ultrasonic generator converts electrical energy into a high-frequency electrical signal, which is then converted into mechanical vibration by a transducer. This vibration is transmitted to the welding area through the welding head. Simultaneously, the servo system controls the displacement and pressure of the welding head, ensuring appropriate force and accurate positioning during the welding process to guarantee weld quality.

Features

1. Integrates multiple welding control technologies
2. Operates in accordance with European CE safety standards
3. Fully closed-loop servo stroke control system with a precision of 0.01mm
4. Self-detection function, capable of detecting various switch functions on the machine body
5. Column adopts a high-strength slide rail connection design
6. Ensures welding strength; high strength and high precision of the downward and upward lifting mechanism
7. Data management: Built-in storage/transmission function for welding data
8. Facilitates intelligent data tracking and seamless integration with MES systems (customization required); PC connection kit

Main Functions

◆Language Menu: Chinese/English
◆Built-in Amplitude: 10%-100% Adjustable
◆Control Precision: Actual pressure control (1N accuracy, 0.001 second time accuracy)
◆5 Intelligent Management Modes: Amplitude Management, Quality Management, Formula Management, Data Management, Safety Management
◆3 Trigger Modes: Stroke Trigger, Pressure Trigger, External Trigger
◆3 Pressure Control Modes: Trigger Pressure Control, Welding Pressure Control, Cooling Pressure Control
◆4 Welding Application Modes: Barcode Welding Mode, Automated Production Line Mode, European Safety Mode, Pulse Mode
◆Intelligent Control Feedback Function: Fault Self-Detection Function, Real-time Automatic Frequency Tracking Function, Frequency Locking Function
◆Constant Voltage Circuit Function
◆IoT Function: Supports WVIF/4G wireless network connection, RS232/485 data interface, cloud data management and remote assistance
◆Printer Output (Customization Required)
◆Operating Modes: Manual Mode, Time Mode, Energy Mode, Position Mode/Absolute Stroke Mode, Relative Stroke Mode > Multi-Stroke Mode


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