Ultrasonic Extraction Machine

Ultrasonic exraction machine 30Liters reactor with titanium alloy probe 3000w ultrasonic homogenzier

Ultrasonic exraction machine 30Liters reactor with titanium alloy probe 3000w ultrasonic homogenzier

short description:

Ultrasonic extraction equipment is a high-efficiency system designed to extract active compounds from plant materials, herbs, and natural sources. By using high-frequency ultrasonic waves, it creates cavitation effects that break cell walls and significantly improve extraction speed and yield.
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Parameter


Model

RPS-SONO20-30L

Input voltage

220v,50/60Hz

Controller             

Digital controller with automatic frequency tracking

Rated power(kW)

3.0

Power adjust

20%~99%

Amplitude

30~80μm

Frequency(kHz)

20±0.5,automatic frequency tracking

Horn material

Titanium alloy

Horn diameter

50mm

Horn length

420mm

Flange

Tri-clamp

Temperature control

Temperature control jacket for external temperature control system

Tank material

SUS304L

Processing volume

30L

Blender speed

0~800rpm,optional

Operating method

Buttons

Working temperature

≤200℃

Working pressure

≤0.4MPa，can be customized

What is Ultrasonic Extraction Equipment?

Ultrasonic extraction equipment is an advanced extraction system that uses high-frequency ultrasonic waves to improve the extraction efficiency of active compounds from plant materials, herbs, and natural sources. It is widely used in pharmaceutical, food, cosmetic, and biotechnology industries.

Compared with traditional extraction methods such as maceration, reflux, or Soxhlet extraction, ultrasonic extraction significantly reduces processing time while increasing yield and preserving heat-sensitive ingredients.

How Ultrasonic Extraction Works

The core principle of ultrasonic extraction is acoustic cavitation.

When ultrasonic waves pass through the liquid medium, they generate countless microscopic bubbles. These bubbles rapidly expand and collapse, producing strong shockwaves and micro-jets. This process:

  • Breaks plant cell walls
  • Enhances solvent penetration
  • Accelerates mass transfer
  • Releases intracellular active compounds efficiently

As a result, the extraction process becomes faster, cleaner, and more efficient.

Applications of Ultrasonic Extraction Equipment

Ultrasonic extraction equipment is widely used in multiple industries:

  • Herbal and botanical extraction
  • Pharmaceutical active ingredient extraction
  • Essential oils and fragrance production
  • Nutraceutical and dietary supplement manufacturing
  • Food and beverage ingredient processing
  • Cosmetic and skincare raw material extraction
  • Biotechnology and laboratory research

Why Choose Ultrasonic Extraction Technology?

As industries demand higher efficiency and greener production methods, ultrasonic extraction has become a preferred solution. It supports green chemistry, reduces environmental impact, and improves overall production efficiency.

It is especially valuable for companies working with natural extracts, where preserving bioactivity and purity is critical.

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    • Q1: What is an ultrasonic extraction machine used for?
    A: Ultrasonic extraction equipment is used to enhance the extraction of active compounds from plant materials, herbs, and other biological samples. It uses high-frequency ultrasonic waves to break cell walls and improve extraction efficiency.
    Q2: How does ultrasonic extraction work?
    A: The machine generates ultrasonic waves that create cavitation bubbles in the liquid. When these bubbles collapse, they produce strong micro-jets that disrupt cell structures and release target compounds into the solvent.
    Q3: What are the advantages of ultrasonic extraction compared to traditional methods?
    A: It offers faster extraction time, higher yield, lower solvent consumption, and operates at lower temperatures, which helps preserve heat-sensitive compounds.
    Q4: What materials can be processed using ultrasonic extraction equipment?
    A: It can be used for plant herbs, medicinal materials, algae, food ingredients, cosmetics raw materials, and various natural bioactive substances.
    Q5: Is ultrasonic extraction safe for heat-sensitive substances?
    A: Yes. Ultrasonic extraction is a low-temperature process, making it ideal for heat-sensitive compounds such as vitamins, antioxidants, and essential oils.
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