Ultrasonic Spray Nozzles

120kHz micron level Ultrasonic spray nozzle Solar Cell Coating Fuel Cell Coating

short description:

short description:

The gathered ultrasonic nozzle is an ultrasonic atomizing nozzle with a small spray width. It adopts ultrasonic atomizing nozzle technology, and the special constricted flow channel design uniformly gathers and distributes the carrier gas, so that the liquid mist after ultrasonic atomization is ejected in a focused form, thereby reducing the spraying area of ​​the ultrasonic nozzle. Due to the small width of the converging ultrasonic nozzle, it is mainly suitable for various small and medium-sized spraying applications. It is complementary to the RPS-SONIC wide-spray ultrasonic nozzle, which can almost meet the requirements of all different plane spraying.


  • Frequency: 50Khz
  • Power: 10~100w
  • Flow Rate: <20ml/min
  • Generator: 2000E/2000C
  • Solution Utilization: 90%
  • Voltage: 220V/50HZ

    Product Detail
    FAQ
    Product Tags

    Ultrasonic Atomizer Solar Cell Coating Fuel Cell Coating

     

    Paramater

     

    Frequency (khz)

    40Khz

    60Khz

    100Khz

    120Khz

    Generator model

    HF010

    HF010

    HF010

    HF010

    Input Voltage

    220V/50Hz

    220V/50Hz

    220V/50Hz

    220V/50Hz

    spray nozzle material

    Titanium alloy

    Titanium alloy

    Titanium alloy

    Titanium alloy

    Shell material

    Stainless steel

    Stainless steel

    Stainless steel

    Stainless steel

    Communication port with RS485

    DB15

    DB15

    DB15

    DB15

    coating width

    10~50mm

    10~35mm

    2~10mm

    2~8mm

    coating particle size

    15~40um

    10~20um

    5~15um

    1~10um

    Material viscosity requirement

    <100cps

    <80cps

    <50cps

    <50cps

    solid content

    <10%

    <10%

    <10%

    <10%

    Ultrasonic power

    100W ,10~90% adjustable

    100W ,10~90%

    100W ,10~90%

    100W ,10~90%

    External fluid viscosity  requireme

    n< 100cps

    < 100cps

    < 100cps

    < 100cps

    coating flow capacity

    <40ml/min

    <15ml/min

    <7ml/min

    <5ml/min

    Hole diameter

    0.3~1.5mm

    0.3~1mm

    0.3~0.8mm

    0.3~0.5mm

    Description

    Ultrasonic nozzle, also known as ultrasonic atomizing nozzle, is an ultrasonic atomizing device based on the principle of horn transducer. It atomizes the liquid through the amplified high-frequency ultrasonic oscillation, and sends the liquid mist to the object to be sprayed or a specific space through a certain amount of carrier gas. With its unique advantages, ultrasonic nozzles are widely used in the fields of nano- and sub-micron functional coating spraying, spray pyrolysis and spray drying. At the same time, ultrasonic spraying also has the advantages of uniform atomization particles, high precision, extremely low air pressure, 4 times the raw material utilization rate, and no clogging.

    Ultrasonic atomization is the use of electronic high-frequency oscillation (the oscillation frequency is 1.7MHz or 2.4MHz, which exceeds the range of human hearing, and the electronic oscillation has no harm to humans and animals), through the high-frequency resonance of the ceramic atomizing sheet The molecular bonds between molecules break up to produce a natural and elegant water mist, without heating or adding any chemical reagents.

    Compared with the heating atomization method, energy saving is 90%. In addition, a large amount of negative ions will be released during the atomization process, which will react electrostatically with smoke and dust floating in the air to make them precipitate. At the same time, it can effectively remove formaldehyde, carbon monoxide, bacteria and other harmful substances, so that the air can be purified. Reduce the occurrence of diseases.

    The typical application is fuel cell spraying, that is, the membrane electrode spraying in the proton exchange membrane fuel cell. The catalyst (such as platinum-carbon catalyst) dispersion is ultrasonically atomized and sprayed onto the proton exchange membrane to form a uniform and dense membrane electrode. Because the gathered ultrasonic spray nozzle has the advantage of concentrated spraying and can be precisely sprayed in a small area, the gathered ultrasonic atomizing nozzle can also be applied to the surface spraying of interventional medical devices such as drug balloon spraying and drug stent spraying. Dissolve drugs such as rapamycin, paclitaxel, etc. in an organic solvent to prepare a drug solution, and spray the balloon or stent evenly after ultrasonic atomization by a convergent ultrasonic nozzle to form a uniform and dense drug on the surface of the balloon catheter and stent coating. In addition, the gathered ultrasonic nozzle can also be applied to such as thin film solar cell spraying, perovskite solar cell spraying, PCB flux spraying and so on.
    Features

    Large width spraying, spraying width: 40-150mm

    Uniform coating: uniformity>95

    Saving raw materials: the utilization rate of raw materials is as high as 85%, which is 4 times that of traditional two-fluid spraying

    High precision of coating thickness control: It can prepare coatings from 20 nanometers to tens of micrometers, and accurately control the coating thickness

    Atomized particles are uniform, which can achieve ultra-low spray flow

    Can achieve intermittent or continuous spray

    Not easy to block the nozzle

    Anti-corrosion sprinkler

    Can achieve high precision and high controllability spraying

    41598_2016_Article_BFsrep37042_Fig1_HTML

     




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  • Q1.What kind material of the horn?

    A. Titanium alloy, we also customized aluminum hom for customer before.

    Q2.What’s the time of delivery?

    A. For Conventional hom, 3 days, for customized hom 7 work days.

    Q3.Does ultrasonic extraction also require the addition of a chemical catalyst?

    A. No . but some time need Mechanical stiring.

    Q4.Can the device work continously?

    A. Yes ,it can work 24hours continously.

    Q5.What’s the Processing capacity of one set ultrasonic extraction equipment?

    A. Different hor different Processing capacity, for 2000W Nine section whip horm can dealing 2L~10Lmin.

    Q6.What’s the warranty of your sonicator equipment?

    A. All equipment one year warranty.

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