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High Efficiency 100K Ultrasonic Spray Coating Nozzle

High Efficiency 100K Ultrasonic Spray Coating Nozzle

short description:

Ultrasonic spraying technology is efficient and uniform, and the K series ultrasonic atomizing nozzles have a wide spray width and are suitable for large-area spraying. Using ultrasonic atomization technology, the spray is sprayed onto the substrate in a fan shape, and can be used in parallel to achieve wider spraying. High raw material utilization, precise control of coating thickness, suitable for a variety of spraying processes.
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In the realm of industrial coating and precision application, the 100K Ultrasonic Spray Coating Nozzle by RPS-SONIC stands out as a revolutionary solution, especially tailored for photoresist spraying. This cutting-edge tool harnesses the power of ultrasonic technology to deliver a performance that is not just efficient but also remarkably consistent and controllable. At the heart of this nozzle's unmatched capabilities is the employment of high-frequency sound waves, set at 100Khz, which are adeptly converted into mechanical energy. This transformation is pivotal as it induces the formation of standing waves in liquids. These standing waves are then responsible for generating a fine mist, which can be precisely applied across a range of surfaces with minimal wastage. The meticulous engineering behind this technology enables a spray width that can be adjusted from 3mm up to 20mm, providing unparalleled flexibility and adaptability to various application needs.

100K Ultrasonic spray coating nozzle for Photoresist spraying

 

Paramater

Item Parameter
Frequency 100Khz
Power 10~30w
FLOW RATE (ml/min) 0~10ml/min
Spray width 3~20mm
Solution utilization above 98%

 

Description

Ultrasonic nozzles operate by converting high frequency sound waves into mechanical energy that is transferred into a liquid, creating standing waves. As the liquid exits the atomizing surface of the nozzle, it is broken into a fine mist of uniform micron sized droplets.

Unlike pressure nozzles, ultrasonic nozzles do not force liquids through a small orifice using high pressure in order to produce a spray. Liquid is fed through the center of a nozzle with a relatively large orifice, without pressure, and is atomized due to ultrasonic vibrations in the nozzle. A RPS-SONIC engineered proprietary precision ultrasonic generator provides the mechanical energy required to create the vibrations in the nozzle. The power required to operate ultrasonic nozzles generally varies between 1 and 8 Watts.

Nozzles are fabricated from a very high-strength titanium alloy and other proprietary metals, making them exceptionally resistant to chemical attack and providing superior acoustical properties. The electrically active elements are contained within a sealed housing that protects the nozzle components from external contamination.

The liquid feed tube runs the entire length of the nozzle. The nozzle’s design ensures that liquid only comes into contact with titanium within the nozzle.

The low velocity mist created by the ultrasonic nozzle is typically accompanied by additional low velocity air shaping devices to entrain the spray and direct it toward a substrate. This allows precise control of the spray into fine lines, conical patterns, or wide flat fan shapes. To learn more about air shaping, visit Air Shaping Systems.

ExactaCoat with ultrasonic nozzle blowoutSpray patterns range from 0.015” (0.4mm) wide lines to virtually unlimited widths using multiple nozzles mounted in tandem.

RPS-SONIC ultrasonic nozzles are integrated into full coating systems, incorporating liquid delivery, exhaust, motion control, and custom options.


Industries and applications


◆New energy: fuel cells, membrane electrodes, thin film solar cells, exchange membranes, lithium battery separators, perovskite solar cells, solar photovoltaic silicon wafers, etc.;
◆Medical: balloon catheters, blood collection tube syringes, stents, biosensors, microfluidic chips, heart valves, antibacterial coatings, etc.;
◆Microelectronic semiconductors: silicon carbide seed crystal adhesion, flux, photoresist coating, conductive coating, hydrophilic and hydrophobic coating, conductive ink, PI, PET, etc.;
◆Glass production: glass coating, float glass, photovoltaic glass, photoresist film, transparent conductive, electrochromic, etc.;
◆Nanotechnology: carbon nanotubes, polymer fibers, nanofilms, carbon nanotube films, MXenes, graphene composites, etc.;



Powering this sophisticated device is an energy-efficient mechanism that operates within a power range of 10 to 30 watts. Such efficiency does not come at the expense of performance; the nozzle boasts a flow rate that can be finely tuned from 0 to 10ml/min, ensuring that each spray delivers exactly what is needed for the task at hand. Most notably, the solution utilization rate stands impressively above 98%, indicating minimal solution waste and maximum cost-effectiveness. Long gone are the days of compromise between efficiency and precision. The 100K Ultrasonic Spray Coating Nozzle not only promises an eco-friendly and economical solution for industries ranging from electronics to biotech but also redefines the standards of ultrasonic spray coating application. With this innovative tool, RPS-SONIC is proud to lead the way in offering businesses the opportunity to step into the future of high-precision, high-efficiency coating applications.
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    • 1.What's the horn material?

    It’s made by titanium alloy.

    2.What’s the frequency can you provide of the ultrasonic sprayer?

    We have 20kHz,40kHz,50kHz,60kHz,100kHz.

    3.What different types of nozzles do you have?

    Wide type/Gathering type/long mouth type/Scattering type

    4.Can the device work continuously?

     Yes ,it can work 24hours continue as long as cooling measures are taken.

    1. 5.What cooling measures can be used?

    Air cooling by Air compressor.

    1. 6. What's the time of delivery?

    For spray nozzle system 7-14 work days,for automatic machine20-30 working days.

    7.Are you manufacturer or trader?

    Yes,We manufacturer all kinds ultrasonic equipment.Welcome to visit us.

    8.What's the warranty of your ultrasonic spray coating equipment?

     All generatornt one year warranty.

    9.How can you guarantee the production quality?

    We have more than 10 years production experience and we have strictly quality control system in our production process. 4 times inspection for each  ultrasonic sprayer before the delivery.

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