Ultrasonic Degassing Machine

3000w High power Ultrasonic sonochemistry system for Industrial extraction

3000w High power Ultrasonic sonochemistry system for Industrial extraction

short description:


Ultrasonic homogenizers, commonly referred to as “sonicators,” disrupt tissues and cells through cavitation and ultrasonic waves.  Basically, an ultrasonic homogenizer has a tip which very rapidly vibrates, causing bubbles in the surrounding solution to rapidly form and collapse.  This creates shear and shock waves which tear apart cells and particles.


  • Frequency: 20Khz
  • Power: 1000w
  • Horn Size: Customized
  • Weight: 20kg
  • Generator: Digital
  • Type: Diamond,Cone Shape

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20Khz titanium horn Ultrasonic sonication probe for Ultrasonic liquid degassing

 

Parameter

 

Model

RPS-SONO20-2000

RPS-SONO20-3000

Input voltage

220/110V,50/60Hz

Controller

Digital controller with automatic frequency tracking

Rated power(kW)

2.0

3.0

Power adjust

10%-99%

Amplitude

30~80μm

Frequency(kHz)

20±0.5,automatic frequency tracking

Horn material

Titanium alloy

Horn diameter

40~50mm

50mm

Horn length

240~490mm, can be customized

Flange

Tri-clamp/DN50 flange/customized flange

Operating method

Buttons

Working temperature

≤200℃

≤200℃

Working pressure

Working pressure

≤0.4MPa，can be customized

Processing volume

Above 5L

Above 10L

Material viscosity

≤6000cp

≤6000cp

 

Description

 

Ultrasonic extraction utilizes the physical effects of ultrasound, such as cavitation, mechanical vibration, and thermal effects, to accelerate the dissolution, diffusion, and separation of target components in materials by solvents. It is a green and efficient new extraction technology that is widely used in food, pharmaceutical, chemical, and natural product extraction fields. Its core advantages are high efficiency, short processing time, low energy consumption, fewer impurities, and reduced use of organic solvents.

The core driving force of ultrasonic extraction is the cavitation effect, supplemented by mechanical vibration and thermal effects. These three factors work synergistically to achieve rapid component extraction:

✅ Core: Cavitation Effect (Most Crucial) When ultrasound propagates in a liquid medium, it generates alternating compression and sparsity pressure waves. When the pressure in the negative pressure zone is lower than the liquid vapor pressure, a large number of tiny cavitation bubbles are formed. When the positive pressure zone arrives, the cavitation bubbles instantly rupture (collapse), generating localized:

✅ Ultra-high pressure (up to thousands of atmospheres)

✅ Ultra-high temperature (up to 5000K)

✅ High-speed microjets (liquid impacts the material surface at speeds of hundreds of m/s) The instantaneous impact force of cavitation bubble collapse shatters the cell walls/membranes of the material, breaking the binding force between the component and the material matrix. This allows the extraction solvent to quickly penetrate into the material, while simultaneously rapidly diffusing the dissolved target component into the solvent, significantly improving extraction efficiency.

 

Application

Ultrasonic extraction is applicable to almost all natural products, food, pharmaceuticals, and chemical components. Core application areas include:

🌿 Natural Plant Extracts (Mainstream Application)

✅ Medicinal Plants: Extraction of alkaloids, flavonoids, polyphenols, saponins, polysaccharides, and volatile oils (e.g., baicalin, puerarin, tea polyphenols, ginsenosides);

✅ Fruits and Vegetables: Extraction of anthocyanins, vitamin C, citric acid, and pectin (e.g., blueberry anthocyanins, apple polyphenols, citrus pectin);

✅ Herbal Fragrances: Extraction of essential oils, coumarins, and menthol (e.g., peppermint oil, cinnamaldehyde, eugenol).

🥛 Food Industry

✅ Food Additives: Extraction of natural pigments (curcumin, gardenia yellow) and natural preservatives (tea polyphenols, rosemary extract);

✅ Functional Ingredients: Extraction of dietary fiber, probiotic metabolites, and plant proteins to enhance the nutritional value of food.

🧪 Pharmaceuticals and Biotechnology

✅ Traditional Chinese Medicine Extraction: Replaces traditional decoction, increases the yield of effective components in traditional Chinese medicine, and shortens the extraction cycle;

✅ Bioactive Substances: Extracts enzymes, peptides, nucleic acids, and antibiotics while preserving their biological activity.

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    • Q1.What kind material of the horn?

    A. Titanium alloy, we also customized aluminum hom for customer before.

    Q2.What’s the time of delivery?

    A. For Conventional hom, 3 days, for customized hom 7 work days.

    Q3.Does ultrasonic extraction also require the addition of a chemical catalyst?

    A. No . but some time need Mechanical stiring.

    Q4.Can the device work continously?

    A. Yes ,it can work 24hours continously.

    Q5.What’s the Processing capacity of one set ultrasonic extraction equipment?

    A. Different hor different Processing capacity, for 2000W Nine section whip horm can dealing 2L~10Lmin.

    Q6.What’s the warranty of your sonicator equipment?

    A. All equipment one year warranty.

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