20Khz Ultrasonic homogenizer sonicator Ultrasonic Breaker for Wine aging
20Khz flow cell Ultrasonic homogenizer sonicator for Wine aging
Parameter
|
Model |
RPS-SONO3in1 |
|
Input voltage |
220/380V,50/60Hz |
|
Controller |
Digital controller with automatic frequency tracking |
|
Rated power(kW) |
3.0*3 |
|
Power adjust |
10%~99% |
|
Amplitude |
30~100μm |
|
Frequency(kHz) |
20±0.5,automatic frequency tracking |
|
Horn material |
Titanium alloy |
|
Horn diameter |
40~50mm |
|
Horn length |
440~548mm |
|
Single flow cell flow rate |
0~2880L/H |
|
Flow cell pressure against |
≤0.4mpa,can be customized |
|
Flow cell material |
SUS304L/316L |
|
Sound proof box material |
Sheet metal spray coating |
|
Temperature control |
Jacket for external temperature control system |
|
Flow rate |
Flow meter,Real time digital display |
|
Automation |
Optional PLC automation operation |
Description
Ultrasonic aging accelerates the aging process of wine from both physical and chemical levels through the mechanical vibrations, cavitation effects, and thermal effects generated by ultrasound. No chemical catalysts are needed, and the wine's purity is maintained throughout the process. Its core mechanism can be summarized in three points:
1. Promoting Molecular Association: The high-frequency vibrations of ultrasound enhance the polar affinity between alcohol and water molecules, promoting the formation of more stable macromolecular clusters through hydrogen bonds. Simultaneously, it encourages the association of flavor compounds such as esters and acids, reducing the degree of freedom of ethanol molecules, thereby weakening the wine's spiciness and improving its smoothness.
2. Accelerating Chemical Reactions: The energy provided by ultrasound increases the activation energy and effective collision rate of wine molecules, significantly accelerating key reaction rates such as alcohol oxidation, ester hydrolysis, and acid-alcohol esterification. This promotes the formation of aroma compounds (such as ethyl lactate and ethyl acetate), resulting in a fuller and more harmonious flavor profile.
3. Removal of undesirable components: The increase in molecular kinetic energy can accelerate the volatilization and release of low-boiling-point odor substances such as hydrogen sulfide and acetaldehyde, effectively eliminating the off-flavors and spiciness of new wine and quickly optimizing the base of the wine's taste.
Features
1. Highly efficient and fast, significantly shortening the cycle: Base liquor that traditionally requires 1-3 years of aging can achieve the same effect as natural aging for months after ultrasonic treatment, in just a few minutes to a few hours. For example, a case study from a winery in Guizhou shows that 24 hours of ultrasonic treatment is equivalent to 6 months of natural aging, with the ethyl lactate synthesis rate increasing by nearly 2 times; ultra-high power ultrasonic treatment can achieve a significant aging-accelerating effect in 3-20 minutes.
2. Green and safe, no secondary pollution: The entire process uses physical action, requiring no chemical catalysts, avoiding the liquor contamination problems that may occur with chemical aging; and unlike high-temperature and microwave technologies that easily cause flavor loss, ultrasonic treatment can preserve the original flavor base of the liquor to the greatest extent.
3. Highly controllable, adaptable to diverse needs: By adjusting parameters such as ultrasonic power, frequency, duty cycle, and treatment time, the aging effect can be precisely controlled, adapting to the aging needs of base liquors with different aroma types and alcohol content, achieving targeted flavor optimization.
4. Reduce costs and increase efficiency to enhance industry value: Significantly reduce storage space occupancy and wine loss during storage, thereby reducing labor and material costs; at the same time, improve the turnover efficiency of base wine, help enterprises respond quickly to market demands, and enhance product competitiveness.
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Q1.What kind material of the horn?
A. Titanium alloy, we also customized aluminum hom for customer before.
Q2.What’s the time of delivery?
A. For Conventional hom, 3 days, for customized hom 7 work days.
Q3.Does ultrasonic extraction also require the addition of a chemical catalyst?
A. No . but some time need Mechanical stiring.
Q4.Can the device work continously?
A. Yes ,it can work 24hours continously.
Q5.What’s the Processing capacity of one set ultrasonic extraction equipment?
A. Different hor different Processing capacity, for 2000W Nine section whip horm can dealing 2L~10Lmin.
Q6.What’s the warranty of your sonicator equipment?
A. All equipment one year warranty.
