Ultrasonic Homogenizer: ingantaccen fasaha ta hanyar juyar da aikin mai

A kan aljihunan ci gaba da ci gaban makamashi na duniya, man, a matsayin daya daga cikin hanyoyin samar da masana'antar mai kan ci gaba da karfi da kuma ikon sarrafawa a cikin hakar sa, sufuri na farashi a cikin hakarta, sufuri na farashi a cikin hakar sa Koyaya, matsaloli sun ci karo da tsarin sarrafa mai, kamar manyan danko, da wahala a raba ƙazanta, ba wai kawai yana shafar yanayin kayan aiki ba, amma yana iya ƙara asarar kayan aiki da matsin lamba. Fasaha na gargajiya, kamar dillsa don rage danko da kuma sinadarai na sinadarai, suna da iyakoki kamar yawan kuzari, gurbataccen da aka yiwa ƙuruciya, da kuma hanyoyin sarrafawa na kwastomomi. A kan wannan na baya, ultrasonic homogenizer, tare da babban ƙarfin, greenness, da low - mafita na sarrafa mai, a hankali, da kuma mafita na sarrafa mai, da samar da masana'antar tare da sabon hanyar da za ta rushe ta hanyar fasahar.1

Babban aikin aiwatar da ka'idojin aikin ultrasonic homogenizer ya dogara da tasirin cavitation na ultrasonic. A lokacin da high masauki (galibi tsakanin 20khz da 100khz) yi aiki a kan matsakaici na ruwa (babban adadin ƙwanƙwasa (cavitation kumfa) ana haifar da su a cikin ruwa. Wadannan kumfa cikin sauri suna fadada yayin da mummunan matsin lamba na ultrasonic kalaman da rushewa nan take yayin matsi mai kyau. Wannan Colosse ya fitar da mafi yawan makamashi na gida (yanayin zafi na cikin gida na iya kaiwa sama da 5000K da matsakaicin matsakaitan ruwa, microjets, da hargitsi.

A cikin aikace-aikacen sarrafa mai, wannan sakin makamashi yana da sakamako da yawa akan tsarin mai: kamar yadda asphaletes na yau da kullun) a cikin mai, kamar asphaletes da colloids. Na biyu, microjets na iya tsage membrane mai tsoka tsakanin mai da ruwa emulsions, inganta man - rabuwa da ruwa. Bugu da ƙari, tasirin cavitation yana tsaftace sikelin da ƙazanta daga bangon bututun bututun ruwa, rage haɗarin toshe kayan aiki. Daidai ne wannan halayyar "mafi yawan aiki na jiki kuma babu gurbataccen kwayar halitta" wanda ke ba da fa'ida ultrasonic a cikin sarrafa ultrasonic wanda ke da wahalar yin daidai da fasahar gargajiya.

2. Core yanayin aikace-aikacen aikace-aikacen ultrasonic homogenizer na ultrasonic a cikin aiki

Halayen fasaha na ultrasonic homogenizer na ultrasonic yana ba su damar rufe hanyoyin sarrafa sarrafawa a duk sarkar samar da mai, daga hakar da sufuri don magancewa. Mai zuwa cikakken bayani ne na yanayin aikace-aikacen aikace-aikacen uku:

2.1 hakar mai da harkar sufuri: ingantaccen rage kayan danko da kuma sufuri mai tsaro

Hightaukar da jigilar kai da hawan kai na manya (kamar mai mai mai mai nauyi da mai viscous) yana gabatar da babban kalubale a masana'antun mai. Saboda babban taro na asphaltes, resins, da kuma waxes, dankanin mai zai iya kai dubunnan mpa a ɗakin zazzabi. Hanyoyin sufuri na gargajiya suna buƙatar dumama (wanda ke cin ƙarfin da yawa) ko ƙara ƙarfafawa masu amfani da muhalli) don rage ƙarfafawa muhalli da matsakaicin yanayi.

Ultragen homogenizer yana samun rage girman kayan kwalliya ta hanyar tasirin cavitation. Da fari dai, high - matsanancin mitar ta rushe tsarin sararin samaniyar babban kwayoyin a cikin mai mai, yana rage gogayya mai damuwa. Abu na biyu, yanayin zafi mai zurfi yana haifar da rushewar kumfa na ɗan lokaci a cikin mai mai, yana hana kaya da kuma rufe kaya. Bayanan bayanai suna nuna cewa lokacin da ake amfani da ultragen homogenic homogenic a cikin 30%, 60% da matsin lamba da kuma matsin lamba ta hanyar 20% - 35%. Wannan yana kawar da buƙatar karɓar magunguna, suna rage yawan makamashi da kuma guje wa gurbata muhalli. Bugu da ƙari, shigar da ƙananan ultragen ultrasonic homogenizer na iya inganta kwarara mai ya kwarara da haɓaka ingancin hakar da ya dace da hakar.

2.2 Furrin mai mailu: Dilulssification da rabuwa don inganta ingancin mai

Lokacin da aka fitar da mai da aka girka daga samuwar, yawanci yana ɗaukar babban adadin ruwa (samar da man - emulsion ruwa). Wannan ruwa ba kawai yana ƙara farashin sufuri ba amma har ila yau, kayan aikin corrodes yayin sake fasalin, ingancin samfurin. Sabili da haka, ƙwayar mai mai mahimmanci mataki ne a cikin sarrafa mai. Gargajiya ta gargajiya ta gurnani, centrifugation, centrifugation, da kuma sel selulssifications) fama da karancin karami, da kuma babban sawun kayan masarufi, da kuma babban sawun kayan masarufi. A ultrassification na ultrasonic homogenization da kuma cewa mizanin dimbin yawa ya dogara da tasirin cavitation, wanda ya rushe membrane ta cikin emulsion. A kashi da aka tarwatsa (ruwa na ruwa) a cikin man - iression yana da alaƙa da membrane interfactial (wanda aka haɗa da surfactes kamar Asudes), wanda ke da wahalar karya amfani da hanyoyin gargajiya. Ruwan famfo da kananan iska da rushewar kumburin ultrasonic kai tsaye sun tsage shi da coalsce a cikin manyan motsi, a ƙarshe rabuwa da mai da aka yi a nauyi. Idan aka kwatanta da fasahar gargajiya, ultrasonic homogenizer na iya haɓaka ingantaccen ƙwayar mai da 40% - 70%, rage ruwa na ruwa mai narkewa zuwa ƙasa da 0.5% (saduwa da daidaitaccen masana'antar gyara). Wannan yana kawar da bukatar masu sinadarai, rage nauyi a kan magani mai zuwa. Bugu da ƙari, wannan fasaha ma ya dace da wahala - zuwa - kula da "shekaru emulsions na zamani na gargajiya na gargajiya na gargajiya na gargajiya.

2.3. Mai gyara na Petrooleum

A cikin hanyoyin gyara mai gyada (kamar catalytic cracking da hydrotrecrating da hydrotrecating), da mai tsabta da kuma mai da abun ciki na ciyarwar abinci kai tsaye na aiki da ingancin samfurin. Ultragen homogenizer na iya inganta tsarin gyara a cikin hanyoyin masu zuwa:

2.3.1 Cutar Fata: Ultrasonic Cavitation na Coke barbashi da kuma yawan rashin nasarar da aka tara (kamar nickel da rayuwa mai kara mai kara da yawa. Ultragen homogenizers harma da kuma hade da ciyarwa da mai kara kuzari, ƙara catalytic amsa sunan yankin da kuma inganta aikin da ya dace.

2.3.2 Samfurin Samfurin: A lokacin gyara tsarin lubricting mai, dizal, da sauran samfuran da aka yanke, kamar yadda roman homaltene) daga samfurin, inganta yanayin ASHADE) daga samfurin, inganta ingantaccen samfurin da kwanciyar hankali. Bugu da ƙari, ultrasonic homogenizer na ultrasonic ingancin uniform na ƙari (kamar antioxidants da kayan wanka) a cikin man, haɓaka aikin samfurin. Nazarin shari'ar da aka nuna a wani abin da ya nuna cewa shigar da tsarin ulogenication na ulalentic wanda kashi 2%, kuma ya haɓaka haɓakar haɓaka kayan aiki tare, sakamakon haɓaka amfanin gonakin gaba ɗaya.

A matsayin sauyin mai zuwa kore, ingantacce, da low - rage farashin kayan haɗin mai, tare da ƙarancin inginan mai, da narkewa da rashin nutsuwa. This not only addresses the pain points of traditional technologies but also provides strong support for cost reduction, efficiency improvement, energy conservation, and emission reduction. Tare da ci gaba da ci gaba na fasaha da ci gaba da fadada yanayin aikace-aikacen sa, homogenizer na ultrasonic homogenizer ya zama babban fasaha a bangaren masana'antar mai, yana ba da gudummawa sosai ga haɓakar haɓakar masana'antar makamashi ta duniya.