A cikin Sarkar sabbin na'urorin ajiya kamar Lithium - ion batir, shirye-shiryen baturi slurry shine ƙwararrun maɓalli wajen tantance aikin samfurin ƙarshe. Baturi slurry ya ƙunshi cakuda kayan aiki, jami'an kiwon aiki, masu ƙarfi, da kuma karbuwa a cikin takamaiman tarihin. Aura da sutura da kumfa - Kayan kyauta suna da alaƙa kai tsaye game da ingancin kayan lantarki. Kasancewar kumfa a cikin slurry na iya haifar da lahani kamar pinholes da allo, wanda ya sami ingantaccen haɗarin baturin, har ma da haɗarin aminci. Hanyoyin gargajiya na gargajiya, kamar su baƙaƙƙan suna lalata da kuma ƙari na sinadarai, su ne masu ƙarfi da makamashi - m, ko na iya gabatar da rashin ƙarfi da ke haifar da aikin baturi. A kan wannan na baya, fasahar ultrasonic, tare da babban ingancinsa, abokantaka ta biyu, da sifili, ya zama ingantacciyar hanyar don lalata batir.
II. Da babban ka'idar taultal ta baturi slurry babu
Ultrasonic Defoaming Fasaha na Dual Tressions na cavitation da rawar jiki don yadda ya cire kumfa a cikin slurry slurry. Za'a iya raba ƙa'idodin sa zuwa cikin manyan abubuwa uku:
1. Tasirin Cavitation: "Micro - Bushewa Mai Fashewa
Lokacin da ultrasonic taguwar ruwa (yawanci tare da mitar 20khz - ana amfani da 1mhz) zuwa tsarin slurry, suna samar da matsin lamba na slurry tsakanin matsakaita da matakai ba. A lokacin karancin lokacin, matsin lamba a cikin slurry saukad da kan slurry sosai, samar da babban adadin karfin cavuil (kumfa na cavitation kumfa). Wadannan kumfa na cavitation da sauri suna ɗaukar kumfa mai ƙarfi (gami da Micron - kuma har ma da Nanometo - Sized kumfa), haifar da ƙarar su ta yawaita. Bayan haka, yayin matsawa lokacin, matsin lamba a cikin slurry da sauri yana tashi. A karkashin matsin lamba, kumburin cavitation kumfa da ƙarfi, samar da ingantaccen matsin lamba na Celsius), tare da dubunnan girgiza da micro - jiragen sama. Wannan "Micro - - Fashewar Shawara" - Kamar yadda tsari na rupture kai tsaye ya karya kumfa a cikin ƙaramin karamin kumfa nuclei. Wadannan nuclei, kasancewa ƙanana da sauri don magance kwanciyar hankali, da sauri hade tare da slurry ko tserewa daga tsarin, cimma sakamako na defloaming sakamako.
2
A lokacin da duban dan tayi yaduwa ta hanyar slurry, ya kuma sanya matsakaitan haɗa a cikin slurry (mitar mashin da ya dace da mita mita). Wannan matsanancin rikice-rikice ya rushe daidaitattun ma'aurata na kumfa a cikin slurry. Bubbles a baya haɗe zuwa farfajiya na kayan aiki na kayan aiki ko "daure" ta hanyar danko na slurry yana da makamancin cigaba da kuma yin hijira daga abubuwan da aka makala da aka makala da yin hijira zuwa ga slurry surface. Bugu da ƙari, rawar jiki yana rage dankan cikin gida na slurry, rage juriya ga kumburin kumfa da tserewa. Wannan rawar jiki - Taimako mai ƙaura yana da mahimmanci mai mahimmanci ga Babban - Gwargwadon Baturiya Katuruka, wanda yawanci suna da danko na 1000 - 5000mpher). Zai iya magance matsalar fashewar kumburin daga babban - danko mai zurfi yayin cirewa na al'ada.
3
Ba kamar masu aikin rigakafi ba, fasahar ultrasonic ba wai kawai ba kawai sakin sakandare ba ne har ma sun tarwatsa barbashi a cikin slurry. A ultrasonic vibration da cavitation tasirin ya rabu da kowane abu kayan aiki da kuma binciken mai gabatarwa yana tara a cikin slurry, samar da ƙarin rakodi. Wannan watsawa yana rage "voids" da aka kafa ta hanyar agglomeration. Wadannan voids na iya sauƙaƙe tarko da kuma samar da sabon kumfa. Aure uniform na barbashi ya cika wadannan voids, rage yiwuwar yiwuwar sakandare na sakandare a tushe. Wannan ya sami tasirin da suka "defewa + watsawa," haɓaka ingancin slurry.
III. Core adawar fasaha ta ultrasonic
Idan aka kwatanta da hanyoyin lalata na al'ada, fasahar ultrasonic suna nuna mahimman fa'idodin fasaha a cikin slurry na batirin slurdo, wanda za'a iya taƙaita shi a cikin maki huɗu:
1
Ultrasonic Defoaming yana da ɗan gajeren lokaci (yawanci magani guda ɗaya yana ɗaukar mintuna kaɗan zuwa sama da minti goma gami da dubun mintuna) waɗanda ke da wahalar cire kumfa) waɗanda ke da wahalar cire kumfa) waɗanda ke da wahalar cire kumfa) waɗanda ke da wahalar cirewa tare da hanyoyin gargajiya. Ko yana da karancin - danko mai kyau. Matsakaicin da aka zartar daga 100 zuwa 10,000 MPA s, rufe tsarin slurry na yau da kullun na batutuwa na yau. 2. Green da gurbatawa - Free, tabbatar da aikin batir
Ultrasonic Defoaming shine hanyar lalata ta zahiri wacce ba ta buƙatar wakilan haramtattun shulakanci, da gaske nisantar mummunan tasirin defoaming daga aikin batir. Abubuwan haɗin gwiwar na kwayoyin halitta a cikin kayan kwalliya na al'ada na iya amsawa tare da kayan lantarki ko kuma bazu yayin tseren baturi, samar da gas da kuma haifar da lalata. Fasaha na Ultrasonic, a gefe guda, kumburin jiki kawai ba tare da musayar abubuwan sinadarai na slurry ba, don haka ke rage girman aikin cajin baturin. Bugu da ƙari, wannan fasaha yana haifar da iskar gas ko shayarwa, daidaituwa da "masana'antan masana'antu" Falsafar Hausa ta sabon masana'antar makamashi.
3. Kwarewar tsari mai ƙarfi da hadewar haɗi mai sauƙi a cikin layin samarwa
Kayan aikin ultrasonic na ultrasonic ne dan kadan m kuma ana iya haɗa shi da sassauci cikin batirin slurry shirye-shiryen slurry shirye-shiryen samar da layin. Ana iya amfani dashi azaman yanayin tsaka-tsaki, wanda aka sanya tsakanin tanki mai hadawa da na'ura mai ɗorewa. Hakanan za'a iya haɗe shi tare da na'urar hadawa don samar da haɗin "hadawa + ultrasonic defoaming" tsarin, yana kunna shiri mai tsari na lokaci guda, yana ba da shiri. Bugu da ƙari, sigogi na kayan aiki na Ultrasonic (kamar mita, iko, da lokacin sarrafawa) ana iya daidaita tsarin sarrafawa da halaye daban-daban (kamar abubuwan da ke cikin slurades da halaye na samfuran samarwa.
4. Rage farashin samarwa da ingantaccen tsarin kwanciyar hankali
A cikin sharuddan tsawo - Kudin aiki na lokaci, ultrasonic shelloaming ƙasa da karfi da wuri (wanda ke bukatar ci gaba mai yawa mara nauyi da kuma yana kawar da siyar da kayayyaki da yawa. Dangane da tsarin kwanciyar hankali, ultrasonic deultoaming yana ba da sakamako mai zurfi, ƙarancin abin da ya shafi bambancin yanayi da canje-canje na yanayi a cikin yanayi. Wannan yana rage farashin electrode wanda bai cika ba, inganta yawan amfanin ƙasa da kwanciyar hankali na layin samarwa. Aikace-aikacen aikace-aikacen daga wasu masana'antun batir suna nuna cewa amfani da fasahar lalata ta ultrasonic ta kashi 30% na caji) ta kashi 8% - 12%.