Otomatiki Ultrasonic Walding michina yePolycarbonate / Polypropylene

40khz otomatiki ultrasonic Welding michina yePolycarbonate / Polypropylene

Ultrasonic Welding inosanganisira kushandiswa kwekushandiswa kwakakwirira kusimba kwakanzwika kusimbisa simba kuti zvinyore kana kunyungudutsa iyo thermoplastic pari mubatanidzwa. Zvikamu zvinofanirwa kubatanidzwa zvinoitwa pamwechete pakumanikidzwa uye zvinobva zvaiswa pasi pekutanga vibratic kazhinji panguva ye20, 30 kana 40 Khz. Iko kugona kweLD chimwe chikamu chakabudirira kutongwa nekugadzirwa kwemidziyo, izvo zvekushandisa zvemidziyo kuti zviitwe uye magadzirirwo ezvikamu. Sezvo ultrasonic welding nekukurumidza Kuti uvimbise iyo yakabudirira Welding ye chero zvikamu, dhizaini dzezvikamu uye zvigadziriso zvinodikanwa uye nekuda kweichi maitiro maitiro akakodzera kwazvo kugadzirwa kukuru. Zvakanakira maitiro zvinosanganisira: Kubudirira kwesimba, kubereka kwepamusoro nemitengo yakaderera uye kusununguka kwe automed leement mutsara kugadzirwa.

Paramende:

Iyo Ultrasonic Welding Machine inobatanidza zvikamu zvina zvikamu: Iyo inoshandura, iyo inoshandura, iyo yekugadzira inoshandura mudziyo (inowanzodaidzwa kuti chishandiso) uye chishandiso chinozivikanwa seyakaizivikanwa seyakaizivikanwa seyunheya (kana sotrode). Simba remagetsi rinochinja mains magetsi ku frequency of 50 - 60 Hz, mune yakakwira frequency yemagetsi yekushandisa pa20, 30 kana 40 Khz. Iri simba remagetsi rinopihwa kune vatendeuki. Mukati meVatenderi, Discs of Piezoelectric Chinyorwa chakasungwa pakati pezvikamu zviviri zvesimbi. Iyo inoshandura inoshandura simba remagetsi mumakanikari vibratory simba kuUstrasonic Frequency. Simba rekutya rinobva ratumirwa kuburikidza nehukusoshi, iyo inowedzera kukwirisa kwemazwi emhepo. Mafungu akanaka anobva atapurwa nerunyanga. Hornyu is acoustic mudziyo uyo unoshandura simba rekununura zvakananga kumatunhu ari kuunganidzwa, uye zvinoshandisawo kumanikidzwa kwehutachiona. Iyo vibrations inoendeswa kuburikidza nechikamu chebasa kunzvimbo yekubatana. Pano simba rekunetseka rinoshandurwa kuti ripisa kuburikidza nekukakavara - izvi zvinobva zvanyanyisa kana kunyungudutsa iyo thermoplastic, uye inojoinha zvikamu pamwechete.

Zvinotevera zvinhu zvekufunga mune iyo Ultrasonic Welding maitiro:

Rate HeatingIyo yekudziya chiyero muLoltrasonic Welding ndiyo mhedzisiro yemamiriro ezvinhu akasanganiswa e frequency, amplitude uye hutachiona. Muchiyero chekupisa equation, simba rechidimbu uye frequency inoratidzika kunge dzakawanda. Frequency inowanzo kugadziriswa yemuchina wakapihwa. Iyo yekudziya chiyero mumapurasitiki inosiyana zvakananga uye zvakabatana kune iyo clint simba rinoshandiswa. Kana mamwe madiki echirume anoshandiswa, iyo yekudziya iyo inowedzera inowedzera muchikamu chakananga kune shanduko. Nekudaro, iyo inopisa chiyero inosiyana nekwere yeamplitude - kana iyo amplitude inowedzerwa, iyo yekudziya chiyero inowedzera zvinoshamisa. Nekudaro, pane hukama hwakajeka hwepamusoro pakati pekugara kweiyo ultrasonic welder uye yayo inobuda amplitude. Kana iyo yepamusoro-soro maAmplitude inopa nguva dzose zvinogamuchirika zviwanikwa zvinoshandiswa, kukuvara kushoma kukuvara uye kwenguva yakareba sotrode / HORN Hupenyu kazhinji rinodiwa.Plastics zvinhuKufunga kwakakosha mukuita Ultrasonic Welding maitiro ndeye izvo zvinyorwa. Zvinyore zvinhu hazvitakure zvinonzwika pamwe chete nezvinhu zvakaoma uye zvichada zvekuwedzera kubva pachishandiso kuti uwane huwandu hwausingashanduke hweMeptlitude kujoina. Zvishandiso zvine michina yakakwira tembiricha inoda yakawanda yekuvhara kuti isvike tembiricha tembiricha isati yaitika. Kusarudza muchina wakaderera mukuwanda uye saka kumusoro kumusoro mune inowanzoitika kune zvinowanzoitika neakapfava kana zvakanakisa tembiricha. Stiffer zvinhu zvinogona kukuvadzwa neakakwira amplitude, uye kupisa nekukurumidza zvekuti maitiro anozova asingadzoreki. Welding zvakare nekukurumidza zvinogona zvakare kuitika mune isina simba welds.Tool Dhizaina miganhoMitemo yefizikisi inotambudza Soxtrode / Horn Design zvinoenderana neWavelength. Zvizhinji zvezvinhu zvinoderedza kuita kweAcoustic zvine chekuita nezvirimwa zvinotapukira - zviyero perpendicular kune kutungamira kwekufambisa. Kana chishandiso chine refu waveleng Chombo chakaderera frequency chichava chiri nyore uye chinogona kunge chakareruka kupfuura chishandiso chakakwira frequency kuita chimwe chinhu chakafanana.MichinaHigh Frequency Walders kazhinji inomhanyisa zvishandiso zvidiki - kugadzira zvidiki, zvidimbu zvidimbu zvine hutsinye. Ivo kazhinji vane zvidiki zvidiki, zviyero zvekupenya zvinotyisidzirwa nemhepo madiki emhepo cylinders. Low Frequency Walders kazhinji inomhanya maturusi makuru kumusoro-kukwira mitezo, kugadzira zvikamu zvakakura zvakagadzirwa nezvinhu zvekunyanyisa. Ivo vanowanzove vane yakakura, inorema masiraidhi inotungamirwa nemhepo yakakura yemhepo.Mhando dzekubatanaUltrasonic Vibratory simba rinoshandiswa mugungano rakasiyana-siyana rakasiyana uye kupedzisa maitiro akadai se: Welding: Maitiro ekugadzira yakanyungudika nzvimbo dzezvikamu zviviri zveTermplastic zvikamu. Kana kusimudzira vibratic kusimuka, iyo yakanyungudutswa zvinhu inosimbisa uye weld inowanikwa. Simba resimba rakabatanidzwa rinoswedera kwezvinhu zvevabereki; nechikamu chakakodzera uye chakabatanidzwa dhizaini, zvisimbiso zvemicheka zvinogoneka. Ultrasonic Welding inobvumira nekukurumidza, musangano wakachena pasina kushandisa zvinopindwa.Kuita kwekunyungudika uye kushandura Thermplastic Stud kusvika pakuchina kukiya zvinhu zvisina kujairika munzvimbo. Nguva dzechitsara diki, magungano akasimba, kutaridzika kwakanaka kwesangano rekupedzisira, uye kubviswa kwematanho anogoneka neiyi nzira yekunyora: yakadai seyakaiswa simbi Simba rakakwirira, rakadzora kuiswa kwemagetsi uye nekukurumidza kuisirwa kushushikana - kumusoro kune zvimwe zvakanakisa. Zvakanakira nzira iyi inosanganisira kumhanya kwekugadzirisa, kushushikana kushushikana kuvaka - kutaridzika kwakanaka, uye kugona kwekuita zvinhu zviviri zveTermoplastic zvikamu pane zvakaringana zvemaburi akaenzana kana mutungamiriri wesimba. Spot Tolding inoburitsa yakasimba yelD uye yakanyatsokodzera zvikamu zvakakura, mashizha akawedzera kana kuomarara - Yakatsetseka, yakasimbiswa yakavanzika iyo isingazungunuke inogoneka nenzira iyi. Iko hakuna "Bead" kana Kuvaka - Kusvikira pane STLT PELT KUTI UCHIENDA KUTI KUTI KUTI UTSHURE Bvisa, dzvinyiriro - Zvisimbiso Zvisimbiso mumafirimu uye zvakachena, Localized welds muzvinyorwa zvinogona kuitwa. Kucheka panguva imwe chete uye chisimbiso zvinogoneka. A akasiyana-siyana ematare emari anowanikwa kuti ape kushongedza uye anoshanda "stitch" mapatani.

Basa

1.Frequency auto - Kudzingirira: Akangwara Kudzora System, frequency auto tracking.

2.amplitude gadzirisa zvisingaperi: amplitude gadzirisa zvisingaperi, kukwidziridzwa kuwedzera uye kuderera ne5%;

3.Njere dziviriro: Frequency yekudzivirirwa dziviriro, inoburitsa yakadzivirirwa dziviriro, kuumba kudzivirirwa;

4.Zvigadzirwa zvemagetsi: Zvese zvimedu zvemhando uye zvikamu zvikuru zvemagetsi zvemushini zvakatengwa kubva kuGermany neJapan;

5.fuselage chimiro: Iyo yemuchina yemuchina inodakara simbi yakasarudzika uye yakagadzirwa nekukasira cast aluminium cnc machining yekugadzirisa, iyo chimiro chakanyatsojeka uye chakagadzikana